Diprofil Diamond & CBN Machine Files


Diprofil Diamond & CBN Machine Files

Availability: In Stock
Product SKU: DLA-2X1-D151
$6.60

Diprofil Diamond and CBN Machine Files are made from carefully selected quality diamonds and Cubic Boron Nitride (CBN), precisely bonded to obtain the best physical properties for added strength and resistance to wear. Uniquely designed for use with profilers and particularly adapted for dies, molds, and most other shop requirements. Diprofil Diamond and CBN Machine Files can be used at faster speeds and higher temperatures than may other tools.

Electroplated Diamond files are excellent for use on carbide, hardened steel, glass, ceramics and other similar materials. They are normally used without cooling agents, but in stationary applications, and when grinding in thin glass cooling is often required. Maximum temperature for Diamonds is 800° C. Diamond files are Medium D151 grit.

Electroplated CBN files are excellent for general grinding applications in hardened steel. They are normally used without cooling agent but in stationary applications cooling is often required. Maximum temperature for CBN is 1200° C. CBN files are Medium D100 grit.

Files are 50mm / 2" OAL.

Recommended speeds (see Specifications for more information)

Recommend speed for dry cutting:
Diamond: 10 – 20 m/s
CBN: 15 – 30 m/s

Recommend speed for wet cutting:
Diamond: 15 – 30 m/s
CBN: 20 – 45 m/s 

Cooling: Cooling normally enhances the lifetime of the tools. In addition it also generates a better surface. The risk for damage on thin or sharp edges of the grinding tool is reduced when using coolant. Cooling is performed with an emulsion or grinding oil. For diamond tools an Emulsion is specially recommended and for CBN tools a mineral oil is preferable.

Diamond File SKU CBN File SKU Size (Inch) Size (mm)  Shape
DLA2x1 BLA2x1 .079" × .039" 2 × 1mm Flat
DLA3x1 BLA3x1 .118" × .039" 3 × 1mm Flat
DLA4x1 BLA4x1 .158" × .039" 4 × 1mm Flat
DLA4x2 BLA4x2 .158" × .079" 4 × 2mm Flat
DLA5x2 - .197" × .079" 5 × 2mm Flat
DLA0.5x4 BLA0.5x4 .158" × .020" 0.5 × 4mm Edge
DLA0.75x4 BLA0.75x4 .158" × .030" 0.75 × 4mm Edge
DLA1x4 BLA1x4 .158" × .039" 1 × 4mm Edge
DLA1 BLA1 .039" Ø 1mm Ø Round
DLA2 BLA2 .079" Ø 2mm Ø Round
DLA3 - .118" Ø 3mm Ø Round
DLA4 - .158" Ø 4mm Ø Round
DLAT2 BLAT2 .079" × .079" × .079" 2 × 2 × 2mm Triangular
DLAT3 - .118" × .118" × .118" 3 × 3 × 3mm Triangular
DLAT4 BLAT4 .158" × .158" × .158" 4 × 4 × 4mm Triangular
DLAR1 - .039" Radius 1.0mm Radius Half Round
DLAR1.5 BLAR1.5 .059" Radius 1.5mm Radius Half Round
DLAR2 BLAR2 .079" Radius 2.0mm Radius Half Round
DLAR2.5xR5 BLAR2.5xR5 .161" × .072" 2.5 × 5mm Radius Crossing

 

Recommended Speed in RPM

Peripherical Speed (m/s)
10 20 25 30 35 40 45 50
Tool Ø (mm) 2 95541 191083 238854 286624 334395 382166 429936 477707
3 63694 127389 159236 191083 222930 254777 286624 318471
4 47771 95541 119427 143312 167197 191083 214968 238854
5 38217 76433 95541 114650 133758 152866 171975 191083
6 31847 63694 79618 95541 111465 127389 143312 159236
7 27298 54595 68244 81893 95541 109190 122839 136488
8 23885 47771 59713 71656 83599 95541 107484 119427
9 21231 42463 53079 63694 74310 84926 95541 106157
10 19108 38217 47771 57325 66879 76433 85987 95541
12 15924 31847 39809 47771 55732 63694 71656 79618
14 13649 27298 34122 40946 47771 54595 61419 68244
16 11943 23885 29857 35828 41799 47771 53742 59713
18 10616 21231 26539 31847 37155 42463 47771 53079
20 9554 19108 23885 28662 33439 38217 42994 47771
22 8686 17371 21714 26057 30400 34742 39085 43428
24 7962 15924 19904 23885 27866 31847 35828 39809
26 7349 14699 18373 22048 25723 29397 33072 36747
28 6824 13649 17061 20473 23885 27298 30710 34122
30 6369 12739 15924 19108 22293 25478 28662 31847
35 5460 10919 13649 16379 19108 21838 24568 27298

Diprofil Diamond and CBN Machine Files are made from carefully selected quality diamonds and Cubic Boron Nitride (CBN), precisely bonded to obtain the best physical properties for added strength and resistance to wear. Uniquely designed for use with profilers and particularly adapted for dies, molds, and most other shop requirements. Diprofil Diamond and CBN Machine Files can be used at faster speeds and higher temperatures than may other tools.

Electroplated Diamond files are excellent for use on carbide, hardened steel, glass, ceramics and other similar materials. They are normally used without cooling agents, but in stationary applications, and when grinding in thin glass cooling is often required. Maximum temperature for Diamonds is 800° C. Diamond files are Medium D151 grit.

Electroplated CBN files are excellent for general grinding applications in hardened steel. They are normally used without cooling agent but in stationary applications cooling is often required. Maximum temperature for CBN is 1200° C. CBN files are Medium D100 grit.

Files are 50mm / 2" OAL.

Recommended speeds (see Specifications for more information)

Recommend speed for dry cutting:
Diamond: 10 – 20 m/s
CBN: 15 – 30 m/s

Recommend speed for wet cutting:
Diamond: 15 – 30 m/s
CBN: 20 – 45 m/s 

Cooling: Cooling normally enhances the lifetime of the tools. In addition it also generates a better surface. The risk for damage on thin or sharp edges of the grinding tool is reduced when using coolant. Cooling is performed with an emulsion or grinding oil. For diamond tools an Emulsion is specially recommended and for CBN tools a mineral oil is preferable.

Diamond File SKU CBN File SKU Size (Inch) Size (mm)  Shape
DLA2x1 BLA2x1 .079" × .039" 2 × 1mm Flat
DLA3x1 BLA3x1 .118" × .039" 3 × 1mm Flat
DLA4x1 BLA4x1 .158" × .039" 4 × 1mm Flat
DLA4x2 BLA4x2 .158" × .079" 4 × 2mm Flat
DLA5x2 - .197" × .079" 5 × 2mm Flat
DLA0.5x4 BLA0.5x4 .158" × .020" 0.5 × 4mm Edge
DLA0.75x4 BLA0.75x4 .158" × .030" 0.75 × 4mm Edge
DLA1x4 BLA1x4 .158" × .039" 1 × 4mm Edge
DLA1 BLA1 .039" Ø 1mm Ø Round
DLA2 BLA2 .079" Ø 2mm Ø Round
DLA3 - .118" Ø 3mm Ø Round
DLA4 - .158" Ø 4mm Ø Round
DLAT2 BLAT2 .079" × .079" × .079" 2 × 2 × 2mm Triangular
DLAT3 - .118" × .118" × .118" 3 × 3 × 3mm Triangular
DLAT4 BLAT4 .158" × .158" × .158" 4 × 4 × 4mm Triangular
DLAR1 - .039" Radius 1.0mm Radius Half Round
DLAR1.5 BLAR1.5 .059" Radius 1.5mm Radius Half Round
DLAR2 BLAR2 .079" Radius 2.0mm Radius Half Round
DLAR2.5xR5 BLAR2.5xR5 .161" × .072" 2.5 × 5mm Radius Crossing

 

Recommended Speed in RPM

Peripherical Speed (m/s)
10 20 25 30 35 40 45 50
Tool Ø (mm) 2 95541 191083 238854 286624 334395 382166 429936 477707
3 63694 127389 159236 191083 222930 254777 286624 318471
4 47771 95541 119427 143312 167197 191083 214968 238854
5 38217 76433 95541 114650 133758 152866 171975 191083
6 31847 63694 79618 95541 111465 127389 143312 159236
7 27298 54595 68244 81893 95541 109190 122839 136488
8 23885 47771 59713 71656 83599 95541 107484 119427
9 21231 42463 53079 63694 74310 84926 95541 106157
10 19108 38217 47771 57325 66879 76433 85987 95541
12 15924 31847 39809 47771 55732 63694 71656 79618
14 13649 27298 34122 40946 47771 54595 61419 68244
16 11943 23885 29857 35828 41799 47771 53742 59713
18 10616 21231 26539 31847 37155 42463 47771 53079
20 9554 19108 23885 28662 33439 38217 42994 47771
22 8686 17371 21714 26057 30400 34742 39085 43428
24 7962 15924 19904 23885 27866 31847 35828 39809
26 7349 14699 18373 22048 25723 29397 33072 36747
28 6824 13649 17061 20473 23885 27298 30710 34122
30 6369 12739 15924 19108 22293 25478 28662 31847
35 5460 10919 13649 16379 19108 21838 24568 27298